Chevrolet 2004 Corvette Manuale delle Istruzioni Pagina 1

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4GR020-010 v1.7 — 11/25/09
®
1650 Pacific Avenue, Channel Islands CA 93033-9901 Phone: 805 247-0226
Fax: 805 247-0669 www.vortechsuperchargers.com M-F 8:00AM - 4:30PM (PST)
ENGINEERING, LLC
CHEVROLET
CORVETTE
Supercharger System
Installation Instructions
1997-2003 Model Years
50 State Smog Legal per CARB EO #D-213-19
2004 Model Year*
*Legal in California only for racing vehicles which may never be used upon a highway.
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Sommario

Pagina 1 - CORVETTE

4GR020-010 v1.7 — 11/25/09®1650 Pacific Avenue, Channel Islands CA 93033-9901 • Phone: 805 247-0226 Fax: 805 247-0669 • www.vortechsuperchargers.com

Pagina 2 - FOREWORD

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Securedx2E229-020 V2SQ ASSY, C5 SATIN 1 4GR033-032

Pagina 3 - TABLE OF CONTENTS

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Securedxi3GR111-021 MTG BRKT ASSEMBLY 1 4GR011-021

Pagina 4 - IMPORTANT NOTES

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. SecuredxiiThis Page Left Intentionally Blank.

Pagina 5 - CHEVROLET CORVETTE

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured1A. Disconnect the negative cable at the batt

Pagina 6

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured2A. Remove the front wheels from the vehicle.

Pagina 7

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured3Fig. 2-cA. To provide an oil drain for the s

Pagina 8

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured4A. Remove the two bolts holding the small ca

Pagina 9

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured5Fig. 5-bFig. 5-cFig. 5-aA. Attach the suppli

Pagina 10 - PARTS LIST

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured6A. Disconnect the upper automatic transmissi

Pagina 11

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured77. ALTERNATOR RELOCATION, cont’d.Fig. 7-cFig

Pagina 12

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. SecurediiProper installation of this supercharger kit

Pagina 13 - 1. PREPARATION/REMOVAL

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured8Fig. 7-f7. ALTERNATOR RELOCATION, cont’dFig.

Pagina 14 - Fig. 2-a

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured9A. Clean the front of the driver side head o

Pagina 15 - Fig. 3-a

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured10hub of the power steering pulley is flush wi

Pagina 16 - Fig. 4-a

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured119. ABS MODULE RELOCATION(1999-2000 Model ve

Pagina 17 - 5. SURGE TANK RELOCATION

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured12A. The object of this section is to route t

Pagina 18 - 7. ALTERNATOR RELOCATION

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured13A. Relieve the fuel system pressureB. Disc

Pagina 19 - Fig. 7-e

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured14A. Reservoir and water pump assembly and in

Pagina 20 - Fig. 7-g

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured1513. CHARGE AIR COOLER INSTALLATION, cont’dR

Pagina 21 - Fig. 8-b

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured16D. Charge air cooler radiator install1. In

Pagina 22 - Fig. 8-f

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured174. Temporarily disconnect the small radia-t

Pagina 23 - 9. ABS MODULE RELOCATION

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. SecurediiiTABLE OF CONTENTSFOREWORD . . . . . . . . .

Pagina 24 - Fig. 11-a

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured18A. Install the supplied T-bolt clamp onto t

Pagina 25 - Fig. 11-c

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured19Fig. 14-d14. SUPERCHARGER INSTALLATION, con

Pagina 26 - Fig. 13-c

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured20A. Connect the supplied 3-1/2" length

Pagina 27 - Fig. 13-g

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured21A. Install the supplied grommet and 3/8&quo

Pagina 28 - Fig. 13-h

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured2217. FUEL PUMP VOLTAGE BOOSTER INSTALLATIONF

Pagina 29 - Fig. 13-n

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured2318. REFLASH COMPUTER( Those with 1997-1998

Pagina 30 - Fig. 14-b

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured2418. REFLASH COMPUTER, cont’d.i. The 2241 i

Pagina 31 - Fig. 14-d

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured2518. REFLASH COMPUTER, cont’d.C. Reconnect

Pagina 32

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured26A. If your vehicle has gone over 20,000 mil

Pagina 33 - 16. INLET DUCT INSTALLATION

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Secured2719. FINAL ASSEMBLY AND CHECK, cont’d.WARNIN

Pagina 34 - Fig. 17-a

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. SecuredivThis kit requires ECM programming. The hand-

Pagina 35 - 18. REFLASH COMPUTER

4GR020-010 v1.7 — 11/25/091650 PACIFIC AVENUE • CHANNEL ISLANDS, CA 93033-9901 • (805) 247-0226FAX (805) 247-0669 • www.vortechsuperchargers.com • M-F

Pagina 36 - Fig. 18-e

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. SecuredvBefore beginning this installation, please re

Pagina 37 - YOUR VEHICLE!

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Securedvi2E229-020 V2SQ ASSY, C5 SATIN 1 4GR033-03

Pagina 38 - 19. FINAL ASSEMBLY AND CHECK

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Securedvii8N301-150 POWER COOLER ASSY, C5 CORVETTE

Pagina 39

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Securedviii2E229-040 V2SQ ASSY, C5 SATIN 1 4GR033-

Pagina 40 - ENGINEERING, LLC

P/N: 4GR020-010 v1.7, 2009-11-25 ©2009 Vortech Engineering, LLC All Rights Reserved, Intl. Copr. Securedix2E229-040 V2SQ ASSY, C5 SATIN 1 4GR033-03

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